Load Bank Manufacturing & Service
Load Bank Testing Services
MANUFACTURED RANGE
LOAD BANK WE BUILD
AC Resistive Load Banks
Pure resistive (kW only, unity power factor) load banks designed for accurate generator full-load testing and engine performance verification. Ideal for reliable AC system validation under real operating conditions.
- Generator full-load and step-loading tests
- Single and three-phase configurations
- Voltage range: 208 V – 13.8 kV
- Capacity up to 10,000 kW
AC Resistive + Reactive Load Banks
Combined kW + kVAR load bank systems designed for advanced testing of generator performance under real-world power factor conditions. Ideal for evaluating AVR response, voltage regulation, and full power factor sweep testing.
- Integrated inductive (kVAR) load bank
- AVR and voltage regulation testing
- Lagging power factor testing (0.8 – unity)
- Capacity up to 10,000 kW / kVAR
DC Resistive Load Banks
Specialized DC load banks designed for precise testing of battery systems, UPS banks, DC drives and traction equipment. Ideal for reliable discharge testing and commissioning of DC power systems.
- Battery bank capacity and discharge testing
- UPS DC-side commissioning
- Voltage range: 24 V – 600 V DC
- Variable step loading with digital control
DC Resistive Load Banks
Specialized DC (Direct Current) load bank systems with inductive elements, designed for advanced testing of DC drives, traction systems and inverter-based applications under reactive load conditions.
- DC drive and inverter commissioning
- Traction system and rectifier testing
- Custom-engineered solutions as per requirement
- PLC control with data logging capability
WHAT WE DELIVER
SERVICES CAPABILITIES
Custom Manufacturing
- Built to client specifications
- Indoor, outdoor & trailer-mounted units
- Containerized solutions
- Designed for harsh environments
Repair & Refurbishment
- All transformer makes & models
- Component replacement
- Control panel refurbishment
- Testing & re-certification
Smart Upgrades
- PLC integration
- Remote monitoring systems
- Data logging solutions
- Digital HMI controls
Load Testing
- Generator commissioning
- UPS & battery testing
- Data center power validation
- Step-load testing procedures
Preventive Maintenance
- Scheduled maintenance programs
- Equipment calibration services
- Hotspot and cooling system checks
- Protection relay testing & verification
Field Services
- On-site testing and support
- Mobile service units
- 24/7 emergency response
- Nationwide deployment and coverage
HOW WE WORK
OUR PROCESS
01
Site Assessment
Comprehensive evaluation of existing load bank equipment, site conditions and operational requirements for effective planning and execution.
02
Equipment Setup
Deployment and connection of load bank units with full safety checks and instrumentation calibration for reliable operation.
03
Load Testing Protocol
Systematic step loading, endurance testing, and real-time performance monitoring in compliance with international standards.
04
Reporting & Analysis
Detailed test reports with data analysis, performance curves, and actionable recommendations for equipment optimization.
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